We have merged our blog with our website. Please visit www.bahncamperworks.com/blog to read our blog. Thank you so much for your time!
Happy Camper Days,
Sarah
Monday, November 21, 2016
Sunday, October 23, 2016
Let's Talk Trucks! By Sarah Bahn
Here at Bahn
Camper Works we think all automobile manufactures make great trucks, but it can
be frustrating shopping for a truck that you plan to put a slide-in truck
camper on. You might want to buy a ½ ton truck because you don’t need a bigger
truck, but that means you have to go with a smaller and lighter camper—something
you might not want to do. On the flip side, you find the camper of your dreams,
but then have to comprise with the truck and get a ¾ ton or 1 ton truck. Or
you’re someone that really needs a crew cab truck, but that means a lower
payload capacity, and yet you still want the bigger camper. Ugh! We truly feel
your frustration and can offer great advice in this area. It’s definitely an
art buying the right truck for a camper that meets your adventure needs. Ryan
Bahn at Bahn Camper Works has spent a very long time becoming an expert on
truck capabilities. We happily offer the service of finding and facilitating
the purchase of the perfect truck for our customers.
In this blog
post we’d like to give our customers a starting point to review trucks. First,
let’s talk about payload capacity.
The technical
definition of payload capacity is:
The difference between its curb weight
and its gross vehicle weight rating (GVWR). The curb weight of a truck is how
much it weighs without anything in it- no people, no fuel, no gear. The GVWR is
the maximum allowed weight of the vehicle, passengers, cargo and necessary
fluids.
In other
words:
GVWR – Curb Weight = a truck’s Payload
Capacity
And what does
this mean to someone buying a truck camper? The payload capacity number is the
amount of pounds we can add to a truck and stay within the manufactures’ safety
limits. This means all the gas or diesel put into the trucks tanks, all other
truck fluids, the camper, water added to the tanks, people’s body weight that
will sit in the truck, all clothes packed… every single thing added to the
truck must weigh less than the truck’s payload capacity.
Now, why is
it important to stay within a truck’s payload capacity? Here at Bahn Camper
Works we think it is vitally
important to stay within a truck’s payload capacity and this is the main reason
why we set out to make the lightest hard shell truck camper. Manufacturers of
trucks test and re-test axles, brakes, suspension, frame, wheels and tires to
ensure how much added weight their trucks can take before these things fail. In other words, if you drive a
truck that is loaded beyond it’s GVWR you risk that vehicle failing. The tires
are usually the weakest link. Big deal right? Tires aren’t too expensive,
right? How about when it blows out on a highway when you’re doing +65 mph?
Chances are you’re going to end up in the ditch or worse. “But the salesman at
the RV lot told me to add airbags and I’d be fine.” Do you think he’s going to
pay for your truck, medical bills, lawyer bills, etc.? In the real world most
trucks can handle more than their specified GVWR because manufacturers and
engineers use something called a “safety factor”. A safety factor is just that,
a way to make sure that everything is stronger than it needs to be. The problem
is that no one really knows what the safety factor is. Are you willing to take
the RV salesman’s word? At the end of the day are you willing to risk other
peoples safety, including your family’s? At Bahn Camper Works we are not.
Regardless of
whether you buy your camper from Bahn Camper Works or not, we urge you to never
put your truck past its payload capacity. Truck manufacturers have come up with
these standards for our safety and for the safety of everyone on the road. In
addition, if you’re over your GVWR and you get in an accident, your insurance
company can deny your claim and you would be liable for all damages.
Can you add
airbags to your suspension and new wheels and tires to increase a truck’s
payload capacity? No, you can’t. Upgrading your suspension, wheels, tires,
axles, etc. will not change your trucks GVWR. Sure it can make the truck feel
much better with a heavy load, but your GVWR is what it is. Short of going to
the DMV and requesting a higher GVWR for you vehicle, it cannot be changed. We have
only heard of one case where the DMV actually changed a GVWR. At Bahn Camper
Works, we recommend adding airbags to a truck’s suspension when one is near
their payload capacity, not past it! Don’t mess with payload capacity, pay
attention to your GVWR. Get a camper that’s weight will not put your truck past
your payload capacity when it’s fully loaded.
One thing
that may seem counter intuitive when looking at trucks and their payloads is that
the big diesel 4x4 may have 1000-1500 lbs. less
payload than its gasoline brother—how can that be? Everyone knows diesels have
way more power! Well the trucks have the same GVWR, but their curb weight is
different. A diesel engine with 14 quarts of oil, a turbo, an intercooler, and
all the other components can easily out weigh a big gas V8 by 1000 lbs. or more.
This added weight is part of the curb weight and takes away from the available
payload. Get the picture?
Now Trucks:
½ Ton Trucks
These trucks
are light duty trucks. Their axles are smaller, frame is lighter, and brakes
are smaller, so you really need to be conscious of how heavy your camper is if
you choose a ½ ton truck. These trucks make a great platform for the
weekend type camper or the minimalist traveling light.
Of all the ½
ton trucks available the F-150 is the only one we recommend for a complete
camper build. The reason is simply the payload capacity. Depending on the
options/package an F-150 can come with a whopping 3,270 lbs. capacity! That
rivals many ¾ ton trucks out there.
Click here for a link to Ford’s 2017 F-150 models and their payload capacities.
All of the
other ½ ton trucks available have payload capacities in the 1000-1500 lbs.
range. We can build a camper to fit these trucks but we have to limit water
capacities, batteries, and all other heavier components. Even if we build an
1100 lbs. dry camper, with 2 passengers, food and water for a weekend, these
trucks will be close to, if not over, their GVWR.
Here are
links to spec’s and payloads for the other ½ ton trucks on the market:
3/4 Ton Trucks
All of these
trucks are very capable of hauling one of our campers. We still need to keep
the payload capacity in mind, but these trucks can handle a lot and we love
them all!
Ford F250 – Payload: 3,390 – 4,200 lbs., click here for Ford’s chart.
Chevy 2500 – Payload: 3,094 – 3,409 lbs., click here for Chevy’s chart (within the site, click on capabilities and then
trailing and payload capacity)
Dodge 2500 – Payload: 1,960 – 3,160 lbs., click here for Dodge’s chart.
All have
pluses and minuses and come in different configurations (the different
configurations change the amount of payload). In this category you will see
people passionate about their truck brand. Some are true Ford people, others
will never own anything but a Dodge, and then there are die hard Chevy people.
Again, all great trucks and all have their strengths and weaknesses. As far as
reliable engines and great interiors, they all have it. When pushed to admit
it, we are a Dodge family. We love the Cummins engine. However we used to own a
F350 and loved that truck too.
1 Ton Trucks
Watch out, these
trucks are big and beefy! If you want it all, these are the trucks to start
with. If you have 4,000-5,000 lbs. of payload available, we’d be hard pressed
to max it out. Of course, there are quite a few slide-in truck campers made by
other companies that will make these behemoths beg for mercy—so pay attention
to loaded weight and GVWR!
Ford F350 – Payload: 3,141 – 7,630 lbs. Click here for Ford’s chart.
Chevy 3500 – Payload: 4,351 – 6,723 lbs. Click here for Chevy’s chart. (Within the site, click on the capabilities tab and
then on trailing and payload capacity)
Dodge 3500 – Payload: 4,180 – 6,580. Click here for Dodge’s chart.
(Please note, always check the
manufacturers websites for the most current information on payload capacity.)
Again, here at Bahn Camper Works
we are happy to work with customers to help them find the best truck for their
dream camper. Whether you want a weekend camper with just a bed and a few
cabinets or a camper to take you all the way down to the tip of South America,
we know we can help you find the right truck for your adventures.
Thanks for your time! Here’s to
re-inventing the truck camper and making them light and safe.
XOXO,
Sarah Bahn
Thursday, October 13, 2016
Why We Sell Just the Shell
Sarah here, fondly known as Queen of the shop. Well really
that’s a title I gave myself and the shop crew just rolls their eyes at me when
I use it. Give me some credit—I work in a fumy composite shop with all guys—I
had to do something to add a little more glitz to my day life.
Back on point, in talking about Bahn Camper Works selling
just the shell, we are also telling the story of how this wild journey of
making truck campers started. Right after Ryan and I had our first child, Ryan
started searching for some type of adventure vehicle that would allow us to
drive to the coast for at least the day, provide a space for our son to nap,
and give us some shelter if it started pouring rain as it often does in Oregon.
We quickly ruled out a trailer because we wanted the option of easier parking. Ryan
studied the sprinter van options, but we also needed our adventure vehicle to
take us up to Mt Hood in the winter and 4-wheel drive van options are limited
and not as robust as a truck’s. A van also meant having a whole separate
vehicle to maintain with a finite life span. Inevitably the van would start
having mechanical problems or die and all the money we put into the interior
would be wasted. That simple thought immediately brought us to a truck camper—a
camper we could invest in with a truck we could trade in when it started
falling apart. And best yet, we could take the camper off at the end of the day
and have our truck back for the workweek.
It was settled, we were in the market for a truck camper.
Many a night, Ryan sat at his computer scrounging the Internet
for the best camper and I’d hear him say, “I wish one of these companies would
sell just the shell because I’m going to rip out all the heavy particle board
cabinets, low-grade components, and get rid of these huge bathrooms anyways.”
Or I’d hear, “I don’t like any of our options—they are all too heavy and have
seams that leak. We will pay $40K for a camper that will start rotting in 3-5
years. And I’ll have to spend so much time maintaining those seams to prevent
the inevitable leaks.” These comments would always be followed up with, “If
only someone made a one-piece composite shell I could buy and then build out
the interior with what we needed.” I should have seen the red flags. I should
have known that with my husband’s expertise in composites and engineering and
irrational behavior to build everything himself that he would start designing
and constructing his own custom camper.
If only a company had just sold a slide-in truck camper
shell, I wouldn’t be sitting in a composite shop and having arguments with my
husband over who has less work to do and should have to go get the boys from
school. Rather I’d be at home complaining every night that in order to see my
husband, I’d have to be in the garage watching him build bunkbeds and cabinets
for our new camper. I can’t win.
In all seriousness, I’m thrilled Ryan and I took the biggest
risks of our lives by starting a company dedicated to reinventing the truck
camper and giving do-it-yourselfers the option to buy just the shell. We truly have brought to the market a camper
you can invest in—a seamless shell that weighs only 700 pounds that will last for generations. No other
company on the market makes a hard-sided camper shell as light and as high
quality as ours.
Come visit our shop in Hood River, OR. I’m sure you will
witness either our Chief Craftsman, Chris Erickson building the nicest and
lightest veneer cabinets, Chris Boyle with Hood Built perfecting our production
line, Ryan on the computer designing the next greatest interior for a client,
or me, the Queen sitting on her throne oddly wearing fingerless gloves because
my hands are always cold even on 90 degree days, crunching numbers, and driving
the crew crazy about wearing their safety glasses and masks.
Happy Bahn Camper Days!
XOXO
Sarah
YouTube Channel coming soon!
www.BahnCamperWorks.com
Build the Camper of Your Dreams, Truck Camper Shells, Custom Campers, Do-It-Yourself Campers, One-Piece Shells, Reinventing the Truck Camper
Build the Camper of Your Dreams, Truck Camper Shells, Custom Campers, Do-It-Yourself Campers, One-Piece Shells, Reinventing the Truck Camper
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